Vulcan 195 Welder

Welding is an extremely useful skill that allows you to repair, build, and create metal projects. As someone interested in learning to weld or improving my welding skills, I’ve been researching welders to invest in. One model that consistently receives high praise is the Vulcan 195 welder.

After extensive research, I wanted to share this comprehensive buyer’s guide for anyone considering purchasing the Vulcan 195 welder. Whether you’re a welding novice or seasoned pro, this guide will provide key information to determine if the Vulcan 195 is the right choice for your needs and budget.

What is the Vulcan 195 Welder Used For?

The Vulcan 195 is a multiprocess welder, meaning it can perform MIG, flux-cored, and stick welding. This makes it extremely versatile for hobbyists, farmers, metal artists, auto restoration, maintenance crews, and DIY home gamers. You can weld thin metals like sheet steel or thick plates up to 5/8 inches.

The Vulcan 195 handles welding mild steel, stainless steel, aluminum, cast iron, and exotic alloys. It has enough power and customization to take on complex projects, while still being straightforward enough for beginners to learn on.

How to Set Up a Vulcan 195 Welder

One advantage of the Vulcan 195 is that it’s designed to get set up quickly. Here are the basic steps:

• Select a location with access to 120V or 240V power. The welder can draw up to 45 amps at startup.
• Choose the correct plug for your outlet. The machine comes with adapters.
• Insert the electrode holder and work clamp into the sockets.
• Attach the ground clamp to your workpiece.
• Select flux-cored, MIG, or stick mode.
• Set the wire speed and voltage for your specific application.
• Adjust the drive tension on the wire spool.
• Set up any accessories like the spool gun or foot pedal.
• Don protective gear like a helmet, gloves, and respirator.
• Power up and start welding!

Is the Vulcan 195 Welder Suitable for Beginners?

The Vulcan 195 gets high marks for being beginner-friendly while still offering capabilities to take on advanced projects. For first-time welders, key advantages include:

• Easy to set up and transport: Weighing just 79 pounds, you can move the Vulcan 195 around your shop or take it on location. The quick connection system makes setup simple.
• Multiple welding processes: You can learn stick, MIG, and flux-cored welding all on one machine. This gives you flexibility as your skills progress.
• Intuitive controls: Dials clearly show voltage, wire speed, and settings. You’ll be able to grasp the adjustments needed for quality welds.
• Solid MIG performance: Flux-cored MIG welding is forgiving and easy to learn. Yet the Vulcan 195 still lets you upgrade to gas-shielded MIG later on.

Overall, first-timers will appreciate how approachable the Vulcan 195 is while still offering room to grow your abilities as a welder over time.

What Features Does the Vulcan 195 Welder Offer?

The Vulcan 195 comes loaded with features both beginners and professionals will appreciate:

• 120V and 240V Capability: Plug into common 120V household outlets or upgrade to 240V for more power.
• MIG/Flux-Core/Stick Welding: Handle a full range of materials and thicknesses with triple-process versatility.
• Continuous Adjustment Controls: Dial in exactly the right settings for your specific job.
• Portability: At just 79 lbs, you can easily transport the Vulcan 195 around the shop, yard, or field.
• Thermal Overload Protection: Prevents overheating for long duty cycles and reliability.
• Solid Metal Drive System: Ensures smooth wire feeding with adjustable drive tension.
• Quick Release Drive Roll: Switch between wire sizes in seconds without tools.
• Overload & Thermal LED Indicators: Alert you if duty cycle or temps exceed safe levels.
• Accessory Compatible: Use a spool gun or foot pedal for even more welding flexibility.

These features allow the Vulcan 195 to be ideal for everyone from DIY homeowners to professional metalworkers looking for an additional multiprocess machine.

How Much Does a Vulcan 195 Welder Cost?

The Vulcan 195 has an MSRP of $829, but you can typically find it for a discounted street price between $600 – $700. That makes it an incredible value for a welder with MIG/flux-core/stick capabilities.

Optional extras like the Magnum PRO curved gun, Magnum 100SG Spool Gun, and Coolmate 3 water cooler will add to the total cost. But the Vulcan 195 alone has a very reasonable price point for small hobby welders up to light industrial models.

For beginners, the Vulcan 195 has one of the best combinations of versatility, power, and value without breaking the bank. When looking at cost, be sure to factor in that additional accessories like gas tanks, welding helmet & gloves, wire and rods may be needed too.

Where Can I Buy a Vulcan 195 Welder?

The Vulcan 195 is sold through multiple online and brick-and-mortar outlets including:

• Direct from Everlast: Order from the manufacturer via their website or call to speak with a sales rep.
• Amazon: Search on Amazon for the latest pricing and free shipping offers.
• Home Depot: Often available both online and in select stores with possible discounts.
• Welders Supply: Large welding supply retailers will carry the Vulcan lineup.
• Tractor Supply: Check here for deals if you live near rural/farming areas.

I recommend shopping around between retailers for the best shipping rates and bundle deals on accessories you may need. Always ensure you’re purchasing from an authorized dealer to receive Everlast’s full warranty.

Can the Vulcan 195 Welder Handle Aluminum?

While the Vulcan 195 is optimized for steel, you can weld aluminum using an optional spool gun. Models like the Magnum 100SG attach easily and allow feeding softer aluminum wire.

Key tips for aluminum welding with the Vulcan 195 include:

• Use 100% argon shielding gas to prevent oxidation.
• Select 4043, 5356, 5183, or other suitable wire.
• Keep speeds up to 200 IPM to prevent burn-through.
• Preheat thicker aluminum workpieces.
• Use lower voltage around 16-22V.
• Keep gun nozzle close to work for good gas coverage.

While it requires some adjustment, the Vulcan 195 has the capability to occasionally tackle aluminum projects with the help of a spool gun. This adds even more versatility.

What are the Benefits of Using a Vulcan 195 Welder?

After looking closely at the Vulcan 195, it offers some standout benefits:

• All-in-one versatility: Handles MIG, stick, and flux-cored welding for a wide array of materials and thicknesses.
• Powerful performance: 115V/240V input provides ample welding power for 3/8″ steel. Thermal protection enables high duty cycles.
• Great for beginners: Easy setup, intuitive controls, and forgiving flux-cored welding make it a top choice for new welders.
• Room to grow: Has the capabilities for advanced welders to take on more complex jobs as your skill progresses.
• Portability: At just 79 lbs, you can easily move the Vulcan 195 around your workspace.
• Reliability: All-metal drive system, thermal protection, and quality components ensure durability.
• Affordability: Provides incredible value with versatile, heavy-duty welding capabilities at a reasonable price point.

These benefits make the Vulcan 195 at the top of its class for small hobby welders up to more powerful models suitable for professional use.

How Does the Vulcan 195 Compare to Other Welders?

The Vulcan 195 sits in a sweet spot between lower-priced flux-cored welders and more advanced multi-process machines. Here’s how it stacks up:

• Flux 125: Very basic flux-cored only welder. Lower power and thinner material capacity than Vulcan 195. But cheaper price point around $400.
• Titanium MIG 170: Also flux-cored only but with more power for 100A welding. Still limited compared to the Vulcan 195’s broader capabilities.
• PowerMTS 211Si: Steps up to MIG/stick and rivals the 195’s power. But about twice the price at over $1500.
• Amico Power ARC-200: Very close comparison with similar power specs and processes. But lacks brand recognition of Everlast.

Overall, the Vulcan 195 provides a feature set and power that goes well beyond basic flux welders while offering better value than more advanced machines. Everlast’s reputation for quality and support is also a strong factor to consider.

What Accessories are Compatible with the Vulcan 195 Welder?

A great perk of the Vulcan 195 is that you can customize it with a range of compatible accessories:

• Magnum PRO Curved MIG Gun: Upgrades the standard MIG torch for comfort and easier welding at odd angles.
• Magnum 100SG Spool Gun: Allows easier aluminum welding by swapping to soft wire feeding.
• Coolmate 3 Water Cooler: Prevents overheating and improves performance/duty cycles.
• Weldcraft A20 “Pancake” Welder’s Helmet: Auto-darkening helmet with adjustable shade levels.
• MIG Pliers: Make it easy to grip and adjust hot welding wire.
• Welding Magnets: Secure metal pieces together for easier tack welding.
• Everlast PowerPlasma 50: Add plasma cutting abilities with this 50-amp compatible system.

Having these accessory options allows you to truly customize your Vulcan 195 for the specific types of welding projects you intend to take on.

How to Troubleshoot Vulcan 195 Welder Issues

Here are tips to troubleshoot common Vulcan 195 problems:

• Not powering on – Check for blown fuses, faulty cords, and loose connections. Reset the main circuit breaker.
• Uneven wire feed – Clean/replace MIG gun liner. Adjust drive roller tension. Check for obstructions in torch.
• Bird nesting – Clear jammed wire from the feeder. Prevent kinks in spool wiring. Reduce wire tension.
• Porosity – Clean metal surfaces. Prevent drafts. Keep MIG gun nozzle close to work. Adjust voltage/wire speeds.
• Excess spatter – Lower wire speed and voltage. Increase shielding gas flow. Check MIG gun angles and dirty metal.
• Poor weld quality – Adjust voltage, wire speed, gas flow for specific metal type and thickness. Focus on maintaining proper technique.

Make small incremental adjustments and allow time to observe results. Consult Everlast support for further troubleshooting if issues persist. Proper use and maintenance will keep your Vulcan 195 running optimally.

What is the Warranty on a Vulcan 195 Welder?

Everlast offers strong warranty protection on the Vulcan 195 components:

• 5 years – Covers the transformer, rectifier, and leads.
• 2 years – For the enclosure, controls, switches, and connections.
• 1 year – On guns, torch body, cables, and accessories.
• 30 days – For replacement consumable parts.

This coverage protects against defects in materials and manufacturing. Make sure to register your welder purchase with Everlast to receive full warranty service if repairs are needed. Contact an authorized repair facility for prompt assistance.

Having a full 5 years of coverage on the major electrical components gives real peace of mind. Everlast stands behind the quality of the Vulcan 195.

How to Maintain a Vulcan 195 Welder for Longevity

To get the most lifespan from your Vulcan 195, be sure to:

• Keep it clean – Blow out dust and particles around electrical components using compressed air. Remove spatter buildup.
• Check connections – Inspect cords and plugs for damage. Tighten any loose connectors. Clean surfaces where leads attach.
• Change consumables – Swap out contact tips regularly. Replace MIG liner and nozzle as needed.
• Feed wire properly – Prevent kinks or bends in wire feeding. Keep tension adjusted to specs.
• Allow cooling – Respect duty cycle limits. Give time between welding for internal parts to cool.
• Store safely – Place welder in a dry, clean area when not in use. Keep covered and disconnected.

Following scheduled maintenance and the manual’s guidelines will add many years of optimal performance to your Vulcan 195.

What Power Requirements Does the Vulcan 195 Welder Have?

A benefit of the Vulcan 195 is its flexibility to run on either 120V household current or more powerful 240V circuits.

Input at 120V:

• 25 amps at idle
• 45 amps at full 90A welding load
• Requires 20-amp circuit minimum (30-amp better)

Input at 240V:

• 15.8 amps at idle
• 23 amps at full 140A welding load
• Requires 30-amp circuit

Always check your electrical system to ensure sufficient power and proper outlet to handle the Vulcan 195’s demands. Operating on low voltage can damage the welder.

How to Safely Operate a Vulcan 195 Welder

Welding has inherent hazards, so operating the Vulcan 195 safely is crucial:

• Wear ANSI-approved safety gear – Flame/heat-resistant jacket, hood, gloves, steel-toe boots, and ear plugs are a must.
• Ventilate your workspace – Remove flammable objects and use fans or vents to prevent toxic fume buildup.
• Secure cables – Prevent tripping hazards and damage to equipment with cable management.
• Shut off gas cylinder – Close the tank valve when not actively welding to avoid leaks.
• Clear your space – Remove clutter to prevent fire hazards and allow room to work safely.
• Disconnect power – Isolate the Vulcan 195 from its power source before service.
• Check for leaks – Watch for problems with gas fittings, hoses, or coolant systems.
• Work on stable surfaces – Avoid off-balance positions to prevent accidents.

Staying vigilant about safety will help protect yourself and your equipment investment.

What is the Duty Cycle of the Vulcan 195 Welder?

The duty cycle defines how long within a 10-minute period you can safely weld at the Vulcan 195’s max rated output:

• At 120V: 90A max / 20% duty cycle
• At 240V: 140A max / 60% duty cycle

This means when running on a typical 120V circuit, you can weld for 2 minutes per 10 minute window. At 240V, the higher 6-minute duty window allows longer, more powerful welding.

Allow the welder at least 8 minutes of cool down time before resuming longer cycles at max settings. Always watch the overheat LED alerts. Having a higher duty cycle enables you to get more done with the Vulcan 195 before pausing to cool.

What Materials Can the Vulcan 195 Welder Handle?

With MIG, flux-cored, and stick welding capabilities, the Vulcan 195 can handle:

• Mild steel – Including sheet metal, plates, structural shapes up to 3/8″ thick.
• Stainless steel – For decorative projects and added corrosion resistance.
• Cast iron – Welds machine parts, automotive components, and artistic works.
• Aluminum – Requires a spool gun accessory and proper technique/settings.
• Exotic alloys – Like nickel, chrome, titanium if proper filler wire is used.
• Hard Surfacing – Builds up wear resistance on excavator teeth, truck beds, bulldozer blades, etc.

The handheld SMAW stick torch allows you to weld heavier pieces or in tight spaces not possible with the MIG torch. This versatility suits the Vulcan 195 to a wide range of materials.

Are There Reviews for the Vulcan 195 Welder?

With decades on the market and thousands of users, there are many reviews available to assess real-world feedback on the Vulcan 195:

• Everlast Website – Read and leave reviews yourself directly through the manufacturer.
• Amazon – Check detailed reviews from verified purchasers, including pictures of welds.
• Welders Forums – See feedback and recommendations from experienced welders in the community.
• Welding Subreddits – Get user impressions from the r/welding community on Reddit.
• Youtube – Watch product demonstrations and tutorial videos showing the Vulcan 195 in action.
• Expert Sites – Read impressions and usage experience from sites like Welding Hub and Welding Troubleshooter.

I always recommend reading a range of reviews from real owners before purchasing any welder. This can provide insights on considerations that may not be obvious from just specs and marketing content alone. Overall, user feedback on the Vulcan 195 is very positive.

How to Improve Welding Skills With a Vulcan 195 Welder

Once you have your Vulcan 195, here are tips to hone your welding skills:

• Practice essential techniques like maintaining torch angles, travel speed, workpiece position, etc. Proper fundamentals are key.
• Dial in settings and make adjustments to understand their impact on your welds. Don’t be afraid to experiment.
• Take on more difficult projects to expand your abilities. This could involve new materials, joint types, positions, etc.
• Enroll in courses like online classes, local colleges, makerspaces, or metalsmith programs to learn from experts.
• Read books/articles and watch welding videos to continuously gain knowledge. Learning never stops.
• Get feedback from experienced welders on your workmanship and recommendations for improvement.
• Join online communities to ask questions, share project pictures, and connect with fellow welders.

With regular practice and dedication to the craft, the Vulcan 195 is a welder that can stick with you for years as your skills progress.

What is the Best Way to Store a Vulcan 195 Welder?

Proper storage extends the Vulcan 195’s lifespan when not welding:

• Disconnect – Unplug power cord and gas lines so they are not accidentally activated.
• Clean -Remove spatter, dirt, and debris so it’s ready for next use.
• Dry Space – Keep in a garage, shed, or shop room protected from rain and moisture.
• Welder Cover – Use a protective cover to limit dust and particles from entering.
• Off The Ground – Place on a shelf or stand to avoid damp floors causing corrosion.
• Secure It – Prevent tipping hazard and damage by strapping/chaining it in place if needed.
• Maintain Wire – Carefully store remaining MIG wire rolls to avoid kinks or bends.
• Cool & Ventilated – Allow airflow and protect from direct sun exposure which can overheat.

Taking the time to properly store your Vulcan 195 after each session will help keep it in optimal welding condition for years to come.

Conclusion

I hope this comprehensive buyer’s guide provides helpful insight into purchasing the feature-packed Vulcan 195 multi-process welder. With its versatile welding abilities, solid performance, great value, and reputation for reliability, the Vulcan 195 is likely to meet the needs of everyone from novices to professional welders alike. Please let me know if you have any other questions!